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 /  PTC Thermistor  /  NTC Thermistor


PTC Thermistor for Overload Over-current Protection

Current Protection PTC Thermistor Description

Ceramic PTC (positive temperature coefficient) thermistors are used instead of conventional fuses to protect load, such as motors, transformers, or electronic circuit, against overcurrent for circuit protection. PTC thermistor protector not only respond to inadmissibly high currents but also if a preset temperature limit is exceeded. PTC thermistor over-current protector limits the power dissipation of the whole circuit by increasing their resistance and thus reducing the current to a harmless residual value. In contrast to conventional fuses, PTC thermistor resettable fuses do not have to be replaced after elimination of the fault but resume their protective function immediately after a short cooling-down time.

PTC Thermistor Over-current Protector Application

It applies in the over-current overload and short circuit protection of transformers, battery charger, switches, switch power supply, adaptor, meter, instrumentation, apparatus, electronic coils, control panels, air conditioner, automotive electron, etc.

Operating Principle of PTC Thermistor for Overload Over-current Protection

The operating principle is as indicated in the following. When a circuit is in the normal status, the current through PTC is lower than the rated current and PTC thermistor protector is in the normal state with small resistance value, which will not affect the normal operation of the protected circuit. In case of some fault in the circuit and the current is greater than the rated current, the PTC thermistor protector will become hot quickly and present a high resistance state, which sets the circuit relatively "off" to protect the circuit from damage. After the fault is removed, PTC thermistor protector will automatically restore its low resistance state and the circuit will resume normal operation.

Normally, when PTC thermistor is used as an overcurrent protection component, it is preferred to select maximum operating current, maximum operating voltage and proper specifications. Furthermore such factors should be taken into consideration as the dimensions of the components, rated zero-power resistance, operating temperature range, etc.

Relation between operating temperature, operating current and non-operating current is as shown in Fig.2. Operating current is normally 2~3 times non-operating current, and both of the currents will be reduced as operating temperature increases.

Fig. 3 is Voltage-Current Curve and Load Curve in normal operating state. From point A to point B, the voltage on PTC thermistor protector increases gradually, current through PTC thermistor current limiting device also increases linearly, it indicates that PTC thermistor protector resistance keeps almost unchanged, in low resistance state; From point B to F, the voltage increases gradually, PTC thermistor protector resistance increases sharply due to heating, current through PTC thermistor current limiting device decreases rapidly, it indicates that PTC thermistor current limiting device in protection state. Normal load curve lower than point B, PTC thermistor over current protection device won't enter into protection state.

PTC thermistor current versus temperature PTC thermistor Non-trip current versus ambient temperature
Fig.2 PTC thermistor Non-trip current versus ambient temperature

Generally PTC Thermistor protector carries 3 types over-current and overload protection.

1, PTC Thermistor for current overload protection(Fig. 4):RL1 is the loading current in normal operating state, When overloading resistance decreases, such as transformer short circuit, loading curve changes from RL1to RL2 , exceeding point B, PTC thermistor protector will enter into protection state.
2, PTC Thermistor for voltage overload protection (Fig. 5): Power voltage increases, such as increases abruptly from 220V to 380V, loading curve changes from RL1to RL2 , exceeding point B, PTC thermistor protector will enter into protection state.
3,PTC Thermistor for temperature protection(Fig. 6): When ambient temperature increases exceeding certain temperature, PTC thermsitor voltage-resistance curve changes from A-B-E to A-B1-F, loading curve RL , exceeding point B1, PTC thermistor protector will enter into protection state.

PTC Thermistor protector for over-current and overload protection

PTC Thermistor engineering drawing
PTC Thermistor outline and dimension (mm)

Examples of circuit protection using PTC Thermistor over-current protection devices

PTC Thermistor circuit protection for transformer power supply motor
PTC Thermistor Protector Data Sheet

AMWEI PTC Thermistor for Overload Over-current Protection 265V/250V Series

Part number

Resistance
@25⊥
R25
(次)

Non-trip
current
IntㄗmAㄘ

Trip current
@25⊥
It
(mA)

Max. operating
voltage
Vmax
(V)

Max. current
Imax
(A)

Reference
temperature
Tref
(⊥)

Dimension
(mm)
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ11-20P3R7H265 3.7㊣25% 530 430 1050 265 4.3 120(P) 22.0 5.0 0.6
AMZ11-16P6R0H265 6.0㊣25% 390 300 780 265 3.1 17.5 5.0 0.6
AMZ11-16P7R0H265 7.0㊣25% 350 280 700 265 3.1 17.5 5.0 0.6
AMZ11-13P10RH265 10㊣25% 260 200 520 265 1.8 14.0 5.0 0.6
AMZ11-13P12RH265 12㊣25% 225 180 450 265 1.8 14.0 5.0 0.6
AMZ11-12P10RH265 10㊣25% 250 200 500 265 1.8 13.5 5.0 0.6
AMZ11-10P15RH265 15㊣25% 180 140 350 265 1.2 11.0 5.0 0.6
AMZ11-10P39RH265 39㊣25% 130 100 250 265 1.2 11.0 5.0 0.6
AMZ11-08P15RH250 15㊣25% 150 120 300 250 0.8 9.0 5.0 0.6
AMZ11-08P25RH265 25㊣25% 130 100 250 265 0.8 9.0 5.0 0.6
AMZ11-08P35RH265 35㊣25% 115 90 225 265 0.8 9.0 5.0 0.6
AMZ11-08P45RH265 45㊣25% 105 80 200 265 0.8 9.0 5.0 0.6
AMZ11-08P55RH265 55㊣25% 90 70 180 265 0.8 9.0 5.0 0.6
AMZ11-07P82RH265 82㊣25% 70 50 140 265 0.6 8.0 5.0 0.6
AMZ11-07P56RH265 56㊣25% 90 60 175 265 0.6 8.0 5.0 0.6
AMZ11-06P33RH250 33㊣25% 110 85 200 250 0.4 7.0 4.5 0.6
AMZ11-05P70RH265 70㊣25% 65 50 130 265 0.3 6.5 5.0 0.6
AMZ11-05P85RH265 85㊣25% 60 45 120 265 0.3 6.5 5.0 0.6
AMZ11-05P39RH250 39㊣25% 80 65 160 250 0.2 6.5 5.0 0.6
AMZ11-05P121H265 120㊣25% 45 35 90 265 0.3 6.5 5.0 0.6
AMZ11-05P181H265 180㊣25% 40 30 80 265 0.3 6.5 5.0 0.6
AMZ11-04P70RH250 70㊣25% 50 40 100 250 0.2 5.5 5.0 0.6
AMZ11-04P121H265 120㊣25% 40 30 80 265 0.2 5.5 5.0 0.6
AMZ11-03P151H250 150㊣25% 40 30 75 250 0.2 4.5 5.0 0.5
AMZ11-10N12RH250 12㊣25% 170 130 340 250 1.2 100(N) 11.0 5.0 0.6
AMZ11-10N18RH265 18㊣25% 145 110 290 265 1.2 11.0 5.0 0.6
AMZ11-10N22RH265 22㊣25% 125 90 250 265 1.2 11.0 5.0 0.6
AMZ11-07N22RH250 22㊣25% 120 90 225 250 0.5 8.0 5.0 0.6
AMZ11-05N151H265 150㊣25% 38 30 80 265 0.3 6.5 5.0 0.6
AMZ11-05N301H265 300㊣25% 27 20 55 265 0.3 6.5 5.0 0.6
AMZ11-05N601H265 600㊣25% 20 15 40 265 0.2 6.5 5.0 0.6
AMZ11-05N102H265 1000㊣25% 15 12 30 265 0.2 6.5 5.0 0.6
AMZ11-04N151H265 150㊣25% 36 28 80 265 0.3 5.5 5.0 0.6
AMZ11-03N151H265 150㊣25% 33 25 65 265 0.2 4.5 5.0 0.5
AMZ11-03N101H250 100㊣25% 40 30 80 250 0.2 4.5 5.0 0.5
AMZ11-03N70RH250 70㊣25% 45 35 90 250 0.1 4.5 5.0 0.5
AMZ11-08M12RH250 12㊣25% 120 70 220 250 0.8 80(M) 9.0 5.0 0.6
AMZ11-08M25RH265 25㊣25% 85 50 170 265 0.8 9.0 5.0 0.6
AMZ11-08M35RH265 35㊣25% 80 50 150 265 0.8 9.0 5.0 0.6
AMZ11-08M50RH265 50㊣25% 60 40 120 265 1.0 9.0 5.0 0.6
AMZ11-07M101H265 100㊣25% 50 30 100 265 0.6 8.0 5.0 0.6
AMZ11-05M70RH250 70㊣25% 50 30 100 250 0.3 6.5 5.0 0.6
AMZ11-05M121H265 120㊣25% 30 20 60 265 0.3 6.5 5.0 0.6
AMZ11-03M101H250 100㊣25% 25 18 55 250 0.2 4.5 5.0 0.5
AMZ11-03M151H265 150㊣25% 22 15 45 265 0.2 4.5 5.0 0.5

AMWEI PTC Thermistor for Overload Over-current Protection 140V Series

Part Number Resistance
@ 25⊥
R25
ㄗ次ㄘ
Non-trip
current
IntㄗmAㄘ
Trip current
@25⊥
It
ㄗmAㄘ
Max. operating
voltage
Vmax
(V)
Max. current
Imax
(A)

Reference
temperature
Tref
(⊥)

Dimension
ㄗmmㄘ
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ12-20P2R6H140 2.6㊣25% 650 500 1300 140 4.3 120⊥(P) 22.0 5.0 0.6
AMZ12-16P4R7H140 4.7㊣25% 425 330 850 140 3.1 17.5 5.0 0.6
AMZ12-16P5R6H140 5.6㊣25% 400 310 800 140 3.1 17.5 5.0 0.6
AMZ12-13P6R8H140 6.8㊣25% 325 250 650 140 1.8 14.0 5.0 0.6
AMZ12-12P5R6H140 5.6㊣25% 325 250 650 140 1.8 13.5 5.0 0.6
AMZ12-12P6R8H140 6.8㊣25% 300 230 600 140 1.8 13.5 5.0 0.6
AMZ12-10P10RH140 10㊣25% 225 170 450 140 1.2 11.0 5.0 0.6
AMZ12-10P6R8H140 6.8㊣25% 275 200 550 140 1.2 11.0 5.0 0.6
AMZ12-08P22RH140 22㊣25% 135 110 270 140 0.8 9.0 5.0 0.6
AMZ12-06P25RH140 25㊣25% 125 90 250 140 0.5 7.0 5.0 0.6
AMZ12-05P33RH140 33㊣25% 90 70 175 140 0.3 6.5 5.0 0.6
AMZ12-16R2RIH140 2.1㊣25% 710 570 1420 140 3.1 140⊥(R) 17.5 5.0 0.6
AMZ12-13R3R8H140 3.8㊣25% 500 400 1000 140 1.8 14.0 5.0 0.6
AMZ12-10R15RH140 15㊣25% 210 170 420 140 1.2 11.0 5.0 0.6
AMZ12-10R6R7H140 6.7㊣25% 300 230 600 140 1.2 11.0 5.0 0.6
AMZ12-10R10RH140 10㊣25% 250 200 500 140 1.2 11.0 5.0 0.6
AMZ12-08R12RH140 12㊣25% 200 160 400 140 0.6 9.0 5.0 0.6

AMWEI PTC Thermistor for Overload Over-current Protection 60V Series

Part Number Resistance
@ 25⊥
R25
ㄗ次ㄘ
Non-trip
current
IntㄗmAㄘ
Trip current
@25⊥
It
ㄗmAㄘ
Max. operating
voltage
Vmax
(V)
Max. current
Imax
(A)
Reference
temperature
Tref
(⊥)
Dimension
ㄗmmㄘ
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ13-16P2R3H60 2.3㊣25% 550 450 1100 60 8.0 120(P) 17.5 4.0 0.6
AMZ13-12P3R7H60 3.7㊣25% 380 320 750 60 5.5 13.5 4.0 0.6
AMZ13-10P5R6H60 5.6㊣25% 300 250 600 60 4.3 11.0 4.0 0.6
AMZ13-08P9R4H60 9.4㊣25% 180 150 360 60 3.0 9.0 4.0 0.6
AMZ13-05P25RH60 25㊣25% 100 85 200 60 1.0 6.5 4.0 0.6
AMZ13-03P55RH60 55㊣25% 60 50 120 60 0.7 4.5 4.0 0.5
AMZ13-08M4R7H60 4.7㊣25% 180 120 360 60 3.0 80ㄗMㄘ 9.0 4.0 0.6

AMWEI PTC Thermistor for Overload Over-current Protection 30V Series

Part Number Resistance
@ 25⊥
R25
ㄗ次ㄘ
Non-trip
current
IntㄗmAㄘ
Trip current
@25⊥
It
ㄗmAㄘ
Max. operating
voltage
Vmax
(V)
Max. current
Imax
(A)
Reference
temperature
Tref
(⊥)
Dimension
ㄗmmㄘ
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ14-10R1R8H30 1.8㊣25% 650 550 1300 30 4.3 140
(R)
11.0 4.0 0.6
AMZ14-08R1R8H30 1.8㊣25% 600 500 1100 30 3.0 9.0 4.0 0.6
AMZ14-12P1R2H30 1.2㊣25% 750 600 1500 30 5.5 120(P) 13.5 4.0 0.6
AMZ14-12P1R8H30 1.8㊣25% 500 430 1000 30 5.5 13.5 4.0 0.6
AMZ14-10P2R7H30 2.7㊣25% 380 320 700 30 4.3 11.0 4.0 0.6
AMZ14-08P1R8H30 1.8㊣25% 550 450 1000 30 3.0 9.0 4.0 0.6
AMZ14-08P4R2H30 4.2㊣25% 280 230 560 30 3.0 9.0 4.0 0.6
AMZ14- 05P10RH30 10㊣25% 170 140 340 30 1.0 6.5 4.0 0.6

AMWEI PTC Thermistor for Overload Over-current Protection 15V/18V Series

Part Number Resistance
@ 25⊥
R25
ㄗ次ㄘ
Non-trip
current
IntㄗmAㄘ
Trip current
@25⊥
It
ㄗmAㄘ
Max. operating voltage
Vmax
(V)
Max. current
Imax
(A)
Reference temperature
Tref
(⊥)
Dimension
ㄗmmㄘ
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ15-10R1R2H15 1.2㊣25% 850 700 1550 15 4.3 140(R) 11.0 4.0 0.6
AMZ15-08R1R0H15 1.0㊣25% 850 700 1500 15 3.0 9.0 4.0 0.6
AMZ15-08R1R8H15 1.8㊣25% 600 500 1100 15 3.0 9.0 4.0 0.6
AMZ15-07R1R0H15 1.0㊣25% 750 600 1350 15 2.5 8.0 4.0 0.6
AMZ15-07R1R2H15 1.2㊣25% 650 550 1200 15 2.5 8.0 4.0 0.6
AMZ15-05R4R6H15 4.6㊣25% 350 300 680 15 1.0 6.5 4.0 0.6
AMZ15-03R13RH15 13㊣25% 180 150 350 15 0.7 4.5 4.0 0.5
AMZ15-10P1R2H18 1.2㊣25% 700 600 1400 18 4.3 120(P) 11.0 4.0 0.6
AMZ15-08P1R0H18 1.0㊣25% 650 550 1200 18 3.0 9.0 4.0 0.6
AMZ15-08P1R8H18 1.8㊣25% 550 450 1000 18 3.0 9.0 4.0 0.6
AMZ15-05P4R6H18 4.6㊣25% 300 250 580 18 1.0 6.5 4.0 0.6
AMZ15-03P13RH18 13㊣25% 145 120 280 18 0.7 4.5 4.0 0.5

AMWEI PTC Thermistor Current Limiting Devices for Transformer Over-current Overload Protection
(For application of PTC thermistor protector installation inside transformer windings coil)

Part number Resistance
@25⊥
R25
(次)
Non-trip
current
Int (mA)
Trip
current
@25⊥
It
(mA)
Max. operating
voltage
Vmax
(V)
Max. current
Imax
(A)
Reference
temperature
Tref
Dimension
(mm)
@25⊥ @80⊥ Dmax Tmax 朴d
AMZ11-05N121H265 120㊣25% 45 25 90 265 0.4 100⊥(N) 6.5 5.0 0.6
AMZ11-05N151H265 150㊣25% 38 20 80 265 0.4 6.5 5.0 0.6
AMZ11-07N22RH265 22㊣25% 110 60 220 265 0.7 8.0 4.5 0.6
AMZ11-07N32RH265 32㊣25% 95 50 190 265 0.7 8.0 4.5 0.6
AMZ11-07N55RH265 55㊣25% 70 40 140 265 0.7 8.0 5.0 0.6
AMZ11-08N30RH265 30㊣25% 100 55 200 265 1.0 9.0 5.0 0.6
AMZ11-08N35RH265 35㊣25% 90 50 180 265 1.0 9.0 5.0 0.6
AMZ11-08N40RH265 40㊣25% 85 45 170 265 1.0 9.0 5.0 0.6
AMZ11-08N39RH265 39㊣25% 95 50 180 265 1.2 9.5 5.0 0.6
AMZ11-08N25RH265 25㊣25% 110 60 220 265 1.2 9.5 5.0 0.6
AMZ11-10N22RH265 22㊣25% 125 70 250 265 1.5 11.0 5.0 0.6
AMZ11-10N18RH265 18㊣25% 145 80 290 265 1.5 11.0 5.0 0.6
AMZ11-10N12RH265 12㊣25% 170 95 340 265 1.5 11.0 5.0 0.6
AMZ11-12N18RH265 18㊣25% 180 100 360 265 2.0 13.5 5.0 0.6
AMZ11-12N12RH265 12㊣25% 210 120 420 265 2.0 13.5 5.0 0.6

AMWEI PTC Thermistor Current Limiting Devices for Transformer Over-current Overload Protection
(For application of PTC thermistor protector installation outside transformer windings coil)

Part number Resistance
@25C
R25
ㄗ次ㄘ
Non-trip
current
IntㄗmAㄘ
Trip current
@25⊥
It
ㄗmAㄘ
Max. operating
voltage
Vmax
(V)
Max. current
Imax
(A)
Reference
temperature
Tref
(⊥)
Dimension
ㄗmmㄘ
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ11-16P6R0H265 6.0㊣25% 390 300 780 265 3.1 120⊥(P) 17.5 5.0 0.6
AMZ11-13P10RH265 10㊣25% 260 200 520 265 1.8 14.0 5.0 0.6
AMZ11-12P10RH265 10㊣25% 250 200 500 265 1.8 13.5 5.0 0.6
AMZ11-10P15RH265 15㊣25% 180 140 350 265 1.2 11.0 5.0 0.6
AMZ11-08P25RH265 25㊣25% 130 100 250 265 0.8 9.0 5.0 0.6
AMZ11-08P35RH265 35㊣25% 115 90 225 265 0.8 9.0 5.0 0.6
AMZ11-08P45RH265 45㊣25% 105 80 200 265 0.8 9.0 5.0 0.6
AMZ11-08P55RH265 55㊣25% 90 70 180 265 0.8 9.0 5.0 0.6
AMZ11-05P70RH265 70㊣25% 65 50 130 265 0.3 6.5 5.0 0.6
AMZ11-03P151H250 150㊣25% 40 30 75 250 0.2 4.5 5.0 0.5

PTC Thermistor current limiting devices for measuring instrumentation and meter overload and short circuit protection

Part number Resistance
@25⊥
R25
(次)
Non-trip
current
IntㄗmAㄘ
Trip current
@25⊥ It
ㄗmAㄘ
Max. operating
voltage
Vmax
(V)
Max. current
Imax
(A)
Reference
temperature
Tref
(⊥)
Dimension
ㄗmmㄘ
@25⊥ @60⊥ Dmax Tmax 朴d
AMZ11-03M151N265 150㊣30% 20 15 50 265 0.2 80⊥(M) 4.5 5.0 0.5
AMZ11-03M102N265 1000㊣30% 10 7 20 265 0.1 4.5 5.0 0.5
AMZ11-03M152N265 1500㊣30% 7 5 15 265 0.1 4.5 5.0 0.5
AMZ11-04M45RN265 45㊣30% 40 30 80 265 0.3 5.5 5.0 0.6
AMZ11-05M601N420 600㊣30% 20 16 40 420 0.2 6.5 5.0 0.6
AMZ11-05M232N420 2300㊣30% 8 6 17 420 0.1 6.5 5.0 0.6
AMZ11-05M312N420 3100㊣30% 5 4 13 420 0.1 6.5 5.0 0.6
AMZ11-07M251N265 250㊣30% 25 20 50 265 0.5 8.0 5.0 0.6
AMZ11-07M112M550 1100㊣30% 15 10 30 550 0.5 8.0 7.0 0.6
AMZ11-08M12RN265 12㊣30% 120 70 220 265 0.8 9.0 5.0 0.6
AMZ11-03N151N265 150㊣30% 30 25 60 265 0.2 100⊥(N) 4.5 5.0 0.5
AMZ11-03N401N265 400㊣30% 25 20 45 265 0.2 4.5 5.0 0.5
AMZ11-05N751N420 750㊣30% 25 20 45 420 0.2 6.5 5.0 0.6
AMZ11-05P39RN265 39㊣30% 85 70 170 265 0.4 120⊥(P) 6.5 5.0 0.6
AMZ11-05P65RN265 65㊣30% 70 60 140 265 0.4 6.5 5.0 0.6
AMZ11-05P601N420 600㊣30% 20 16 39 420 0.2 6.5 5.0 0.6
AMZ11-05P122N550 1200㊣30% 15 10 30 550 0.1 6.5 5.0 0.6
AMZ11-05P152N550 1500㊣30% 12 9 24 550 0.1 6.5 5.0 0.6
AMZ11A-08P70RN420 70㊣30% 64 50 127 420 1.4 8.5 7.0 0.6
AMZ11A-08P121N420 120㊣30% 49 40 97 420 1.4 8.5 7.0 0.6
AMZ11A-08P151N420 150㊣30% 43 35 86 420 1.4 8.5 7.0 0.6
AMZ11A-08P501N550 500㊣30% 24 19 48 550 1.0 8.5 7.0 0.6

PTC Thermistor Protector Reliability data

Test Standard Test conditions |忖R25/R25|
Switching test at room temperature IEC 60738-1 Imax Vmax Number of cycles: 50 <25%
Rapid change of temperature in air IEC600628-2-14,
Test Na
T=TLCT, T=TUCT Number of cycles: 5 T:30min <10%
Endurance at max. operating temperature and max. operating voltage IEC 60738-1 Ambient temperature: +60⊥ Maximum Operating Voltage Current limited to Imax. Time: 24 hours <25%
Storage in damp heat IEC 600628-2-3 Temperature of air: 40⊥ Relative humidity of air: 93% Duration: 56 days <10%
Lead wire tensile GB2423.29 Test Ua: pull strength 10N, for 10 seconds Test Ub: bending 90∼, pull strength 5N, for successively twice. Test Uc: revolving 180∼, successively twice. ≒20%

AMWEI PTC Thermistor current protector code

Reference information in selecting PTC thermistor over-current protection devices for overcurrent and overload protection.

1) Maximum operating voltage

PTC Thermistor over-current protection device is connected in series in the circuit , In normal operating state, only a small portion voltage is on PTC thermistor protector. When PTC thermistor current limiting devices is in high resistance state, it must bear almost all the power voltage. Therefore in PTC thermistor protector model selection, it must have sufficient high operating voltage, and also power voltage fluctuation must be taken into consideration.

2) Rated current ( Non-trip current) and Switching current (Trip current)

The PTC thermistor over-current protection device should have sufficient high rated current (that current at which the PTC thermistor protector will under no circumstances turn off) within the suitable voltage class. Consider whether the overall layout of the circuit can handle the increased power for the short time until the PTC thermistor protector reduces it. Here a worst case estimate is necessary. Rated current ( Non-trip current) and Switching current (Trip current) depend on the ambient temperature. So, as the worst case for the rated current, the maximum permissible temperature for the application should be taken, and for the switching current the lowest possible ambient temperature. In order to get reliable switching function, tripping current should be at least twice of non-trip current.

3) Maximum current permissible in maximum operating voltage

When PTC Thermistor over-current protection device is required for protective function, it needs to check whether there is the case that the maximum permissible current, which has been listed in data sheet, has been exceeded. Overloading the PTC thermistor protector by too high a switching current must be avoided, it may lead to PTC thermistor protector destroyed, or early failure.

4)Selection of Reference temperature (also called Switch temperature or Curie temperature)

We can offer PTC thermistor for over-current protection with reference temperature 80 ⊥, 100 ⊥, 120 ⊥, 140 ⊥. The rated current (non-trip current) depends on reference temperature and ceramic body diameter. In consideration of cutting down cost, high reference temperature and small dimension PTC Thermistor current limiting devices shall be more economical, but it may leads to higher PTC thermistor surface temperature, and need to check whether it will cause undesired unfavorable effects. Generally, reference temperature should be 20- -40 ⊥ higher than maximum operating ambient temperature.

5) Application environmental effects

If there is any contact with chemicals or use of potting or sealing compounds, all due care should be taken. The reduction of the titanate ceramic that can be caused by chemical effects on the surface of the thermistor and the resulting formation of low-resistance conducting paths. And the altered thermal relations in the sealant can lead to local overheating of the PTC thermistor protector and thus to failure.

An example of PTC thermistor over-current protection devices part selection for overload protection of power transformer.

An transformer has primary voltage 220V, secondary voltage 16V, secondary current 1.5A , primary current 330mA in abnormal condition, it shall enter into protective state within 10 minutes. Operating ambient temperature: -10- -40 ⊥ , temperature may rise 15- -20 ⊥ in normal operating state. PTC Thermistor will be installed near transformer. Please select an appropriate PTC thermistor part for primary protection.

1) Determine maximum operating voltage
Operating voltage 220V, considering power fluctuation, maximum operating voltage should be
220V x (1+20% ㄘ =264V
Maximum operating voltage shall be 265V.

2) Determine non-trip current

According to calculation and actual measurement, primary current is 125mA in transformer normal operation. In consideration the ambient temperature in installation position may reach to 60 ⊥ , Non-trip current in 60 ⊥ should be 130--140mA.

3) Determine trip current

As the ambient temperature in PTC thermistor protector installation position may reach -10 ⊥ , non trip current in -10 ⊥ should be 320-330mA, tripping time within 5 minutes.

4) Determine rated zero power resistance at 25 centigrade. R25

PTC thermistor is in series in the primary circuit, the voltage decreasing should be possibly small, the heating power of PTC Thermistor itself also maintain possibly small. Generally, the voltage decreasing should be less than total power voltage 1%. We can get R25 through calculation

220V X 1% ‾125mA=17.6 次

5) Determine maximum current

Trough practical measurement, primary current can reach 500mA in transformer secondary circuit in short circuit state. If considering that larger current may pass through PTC thermistor in the state of primary coil partial short circuit. The maximum current should be more than 1A .

6) Determine reference temperature and dimension of PTC thermistor over-current protection device

Maximum ambient temperature in PTC thermistor protector installation position may reach 60 ⊥ , reference temperature should be 40 ⊥ higher than that, then the reference temperature can be 100 ⊥ . In considering cutting down cost, also PTC thermistor is not installed in the transformer windings coil, higher surface temperature won't have unfavorable effect to transformer, therefore reference temperature can also be 120 ⊥ , and then the diameter of PTC Thermistor can be smaller.

7) Determine PTC thermistor over-current protection device part number.

Based on the above technical requirement, in reference of our technical data, AMZ11-10P15RH265 shall be more appropriate.
Maximum operating voltage 265V, rated zero power resistance at 25C (R25) 15 次㊣20% , non-trip current 140mA , trip current 350 mA , maximum current 1.5A , reference temperature 120 ⊥ , diameter 11mm .


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